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Proceedings Papers

The Development and Validation of a Novel Thread Forming Fastener for High Strength Steel Applications

Brandt J. Ruszkiewicz, Eric Breidenbaugh, Gene Simpson
Proc. ASME. MSEC2022, Volume 2: Manufacturing Processes; Manufacturing Systems, V002T05A006, June 27–July 1, 2022
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2022-81781
https://doi.org/10.1115/MSEC2022-81781
View Paper titled, The Development and Validation of a Novel Thread Forming Fastener for High Strength Steel Applications
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Topics: Fasteners, High strength steel, Joining, Thread, Steel, Design, Heat, Screws, Simulation, Tensile strength
Journal Articles

Numerical Study of Temperature Evolution During Friction Element Welding

Ankit Varma, Saheem Absar, Brandt J. Ruszkiewicz, Jamie D. Skovron, Laine Mears, Hongseok Choi, Xin Zhao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121012.
Paper No: MANU-22-1198
https://doi.org/10.1115/1.4055164
Published Online: August 25, 2022
View Article titled, Numerical Study of Temperature Evolution During Friction Element Welding
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Topics: Deformation, Friction, Temperature, Welding, Aluminum, Steel, Heat
Proceedings Papers

Comparison of Commercially Available Thread Forming Profiles on Flow Drill Joining of 6061-T6 Aluminum to Thermoset Carbon Fiber Reinforced Composite

Brandt J. Ruszkiewicz, Gene Simpson, Eric Breidenbaugh
Proc. ASME. MSEC2019, Volume 2: Processes; Materials, V002T03A082, June 10–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2019-2927
https://doi.org/10.1115/MSEC2019-2927
View Paper titled, Comparison of Commercially Available Thread Forming Profiles on Flow Drill Joining of 6061-T6 Aluminum to Thermoset Carbon Fiber Reinforced Composite
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Topics: Aluminum, Carbon fibers, Composite materials, Drills (Tools), Flow (Dynamics), Joining, Thread, Polymers, Metals, Screws
Proceedings Papers

Thermal-Mechanical Numerical Modeling of the Friction Element Welding Process

Ankit Varma, Saheem Absar, Xin Zhao, Hongseok Choi, Tim Abke, Jamie D. Skovron, Brandt J. Ruszkiewicz, Laine Mears
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A045, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6692
https://doi.org/10.1115/MSEC2018-6692
View Paper titled, Thermal-Mechanical Numerical Modeling of the Friction Element Welding Process
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Topics: Computer simulation, Friction, Welding, Deformation, Joining, Temperature, Automotive industry, Corporate average fuel economy, Finite element model, Flow (Dynamics)
Proceedings Papers

Investigation of the Electroplastic Effect Through Nominally Equal Energy Deformation

Brandt J. Ruszkiewicz, Laine Mears
Proc. ASME. MSEC2018, Volume 4: Processes, V004T03A004, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6520
https://doi.org/10.1115/MSEC2018-6520
View Paper titled, Investigation of the Electroplastic Effect Through Nominally Equal Energy Deformation
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Topics: Aluminum, Corporate average fuel economy, Current density, Deformation, Fuel efficiency, High strength steel, Joining, Manufacturing, Metals, Steel
Journal Articles

Investigation of Heterogeneous Joule Heating as the Explanation for the Transient Electroplastic Stress Drop in Pulsed Tension of 7075-T6 Aluminum

Brandt J. Ruszkiewicz, Laine Mears, John T. Roth
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2018, 140(9): 091014.
Paper No: MANU-17-1553
https://doi.org/10.1115/1.4040349
Published Online: July 5, 2018
View Article titled, Investigation of Heterogeneous Joule Heating as the Explanation for the Transient Electroplastic Stress Drop in Pulsed Tension of 7075-T6 Aluminum
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Topics: Electrical resistivity, Electrons, Flow (Dynamics), Grain boundaries, Heating, Joules, Stress, Temperature, Transients (Dynamics), Aluminum
Journal Articles

Electroplastic Drilling of Low- and High-Strength Steels

Brandt J. Ruszkiewicz, Elizabeth Gendreau, Farbod Akhavan Niaki, Laine Mears
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2018, 140(6): 061017.
Paper No: MANU-17-1568
https://doi.org/10.1115/1.4039648
Published Online: April 27, 2018
View Article titled, Electroplastic Drilling of Low- and High-Strength Steels
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Topics: Drilling, Steel, Temperature, Cutting, Electric current
Journal Articles

A Review of Electrically-Assisted Manufacturing With Emphasis on Modeling and Understanding of the Electroplastic Effect

Brandt J. Ruszkiewicz, Tyler Grimm, Ihab Ragai, Laine Mears, John T. Roth
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. November 2017, 139(11): 110801.
Paper No: MANU-17-1033
https://doi.org/10.1115/1.4036716
Published Online: September 13, 2017
View Article titled, A Review of Electrically-Assisted Manufacturing With Emphasis on Modeling and Understanding of the Electroplastic Effect
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Topics: Current density, Deformation, Electric current, Flow (Dynamics), Heating, Joules, Modeling, Stress, Temperature, Tension
Proceedings Papers

An Investigation of Electroplastic Drilling of Mild Steel

Brandt J. Ruszkiewicz, Farbod Akhavan Niaki, Laine Mears, Elizabeth Gendreau
Proc. ASME. MSEC2017, Volume 1: Processes, V001T02A013, June 4–8, 2017
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2017-2766
https://doi.org/10.1115/MSEC2017-2766
View Paper titled, An Investigation of Electroplastic Drilling of Mild Steel
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Topics: Drilling, Steel, Cutting, Corporate average fuel economy, Fuel efficiency, Temperature, Electric current, Wear, Experimental design, Finite volume methods
Proceedings Papers

Electrically Assisted Drilling of Usibor 1500 Boron Steel and its Implications for Electrically Assisted Machining

Nived Govind Karumatt, Brandt J. Ruszkiewicz, Laine Mears
Proc. ASME. MSEC2017, Volume 1: Processes, V001T02A020, June 4–8, 2017
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2017-3046
https://doi.org/10.1115/MSEC2017-3046
View Paper titled, Electrically Assisted Drilling of Usibor 1500 Boron Steel and its Implications for Electrically Assisted Machining
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Topics: Boron, Drilling, Machining, Steel, Automotive industry, High strength steel, Wear, Bits (Tools), Electric current, Temperature
Proceedings Papers

Investigation of the Cleaning and Welding Steps From the Friction Element Welding Process

Jamie D. Skovron, Brandt J. Ruszkiewicz, Laine Mears, Tim Abke, Ankit Varma, Yuxin Li, Hongseok Choi, Xin Zhao
Proc. ASME. MSEC2017, Volume 1: Processes, V001T02A004, June 4–8, 2017
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2017-2786
https://doi.org/10.1115/MSEC2017-2786
View Paper titled, Investigation of the Cleaning and Welding Steps From the Friction Element Welding Process
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Topics: Friction, Welding, Steel, Aluminum, Joining, Temperature, Corporate average fuel economy, Design, Drills (Tools), Energy consumption
Proceedings Papers

Effect of Electrical Augmentation on the Joining of Al6063-T5 Using Flow Drill Screws

Jamie D. Skovron, Brandt J. Ruszkiewicz, Laine Mears, Tim Abke
Proc. ASME. MSEC2016, Volume 1: Processing, V001T02A010, June 27–July 1, 2016
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2016-8578
https://doi.org/10.1115/MSEC2016-8578
View Paper titled, Effect of Electrical Augmentation on the Joining of Al6063-T5 Using Flow Drill Screws
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Topics: Drills (Tools), Flow (Dynamics), Joining, Screws, Cycles, Torque, Corporate average fuel economy, Cross section (Physics), Fasteners, Friction
Proceedings Papers

Springback Evaluation of 304 Stainless Steel in an Electrically Assisted Air Bending Operation

Abdelrahim Khal, Brandt J. Ruszkiewicz, Laine Mears
Proc. ASME. MSEC2016, Volume 1: Processing, V001T02A020, June 27–July 1, 2016
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2016-8736
https://doi.org/10.1115/MSEC2016-8736
View Paper titled, Springback Evaluation of 304 Stainless Steel in an Electrically Assisted Air Bending Operation
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Topics: Current density, Deformation, Electric arc furnaces, Electric current, Electric fields, Flow (Dynamics), Grain size, Manufacturing, Sheet metal, Stainless steel
Proceedings Papers

Electrically Assisted Compression of Tungsten Carbide and its Implications for Electrically Assisted Machining

Brandt J. Ruszkiewicz, Laine Mears
Proc. ASME. MSEC2016, Volume 1: Processing, V001T02A013, June 27–July 1, 2016
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2016-8554
https://doi.org/10.1115/MSEC2016-8554
View Paper titled, Electrically Assisted Compression of Tungsten Carbide and its Implications for Electrically Assisted Machining
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Topics: Compression, Machining, Tungsten, Current density, Cutting, Cutting tools, Finishes, Wear
Proceedings Papers

Temperature Controlled Forming of 7075-T6 Aluminum Using Linearly Decaying Direct Electric Current

Brandt J. Ruszkiewicz, Laine Mears
Proc. ASME. MSEC2016, Volume 1: Processing, V001T02A014, June 27–July 1, 2016
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2016-8555
https://doi.org/10.1115/MSEC2016-8555
View Paper titled, Temperature Controlled Forming of 7075-T6 Aluminum Using Linearly Decaying Direct Electric Current
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Topics: Aluminum, Electric current, Temperature, Elongation, Waves, Flow (Dynamics), Stress, Tension, Automotive industry, Fuel efficiency
Proceedings Papers

Electrically Assisted Global Springback Elimination After Single Point Incremental Forming

Trey Neveux, Brandt J. Ruszkiewicz, Tyler Grimm, John T. Roth, Ihab Ragai
Proc. ASME. MSEC2016, Volume 1: Processing, V001T02A067, June 27–July 1, 2016
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2016-8813
https://doi.org/10.1115/MSEC2016-8813
View Paper titled, Electrically Assisted Global Springback Elimination After Single Point Incremental Forming
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Topics: Aerospace industry, Electric current, Milling, Residual stresses, Sheet metal, Stress, Testing
Journal Articles

Temperature-Controlled Forming of 7075-T6 Aluminum Using Linearly Decaying Direct Electric Current

Brandt J. Ruszkiewicz, Laine Mears
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2016, 138(9): 091009.
Paper No: MANU-15-1615
https://doi.org/10.1115/1.4033902
Published Online: August 3, 2016
View Article titled, Temperature-Controlled Forming of 7075-T6 Aluminum Using Linearly Decaying Direct Electric Current
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Topics: Aluminum, Flow (Dynamics), Stress, Temperature, Waves, Fracture (Materials), Fracture (Process), Testing, Electric current, Tension
Proceedings Papers

Direct Electric Current Spot Treatment’s Effect on Springback of 90 Degree Bent 2024-T3 Aluminum

Brandt J. Ruszkiewicz, Christopher Scriva, Zachary C. Reese, Chetan P. Nikhare, John T. Roth, Ihab Ragai
Proc. ASME. MSEC2015, Volume 1: Processing, V001T02A109, June 8–12, 2015
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2015-9433
https://doi.org/10.1115/MSEC2015-9433
View Paper titled, Direct Electric Current Spot Treatment’s Effect on Springback of 90 Degree Bent 2024-T3 Aluminum
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Topics: Aluminum, Electric current, Current density, Machinery, Flow (Dynamics), Forming limit diagrams, Fracture (Materials), Fracture (Process), Metal stamping, Metals
Proceedings Papers

Locally Applied Direct Electric Current’s Effect on Springback of 2024-T3 Aluminum After Single Point Incremental Forming

Brandt J. Ruszkiewicz, John T. Roth, David H. Johnson
Proc. ASME. MSEC2015, Volume 1: Processing, V001T02A010, June 8–12, 2015
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2015-9429
https://doi.org/10.1115/MSEC2015-9429
View Paper titled, Locally Applied Direct Electric Current’s Effect on Springback of 2024-T3 Aluminum After Single Point Incremental Forming
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Topics: Aluminum, Electric current, Residual stresses, Shapes, Computer numerical control machine tools, Finite element analysis, Geometry, Machinery, Sheet metal work, Stress
Proceedings Papers

Incrementally Formed Stiffeners Effect on the Reduction of Springback in 2024-T3 Aluminum After Single Point Incremental Forming

Brandt J. Ruszkiewicz, Sean S. Dodds, Zachary C. Reese, John T. Roth, Ihab Ragai
Proc. ASME. MSEC2015, Volume 1: Processing, V001T02A097, June 8–12, 2015
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2015-9437
https://doi.org/10.1115/MSEC2015-9437
View Paper titled, Incrementally Formed Stiffeners Effect on the Reduction of Springback in 2024-T3 Aluminum After Single Point Incremental Forming
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Topics: Aluminum, Metals, Computer software, Geometry, Machinery, Residual stresses, Sheet metal, Stress