The technology of laser beam cladding of metals by single-step powder delivery is analyzed with a process model which is based on balance equations of energy and mass. Effects like powder heating, clad layer formation, substrate dilution and overlapping of tracks are discussed in dependence of the process parameters. In particular, the powder catchment efficiency and the beam energy redistribution in the material can be optimized by the powder mass flow rate and by the geometrical properties of the beam and of the powder jet.
Issue Section:
Technical Papers
1.
Steen, W. M., 1986, “Laser Cladding, Alloying and Melting,” The Industrial Laser Annual Handbook, D. Belforte and M. Levitt eds., pp. 158–174.
2.
Gebhardt, A., Kreutz, E. W., and Backes, G., 1996, “Reconditioning of Machine and Engine Parts using High-Power Lasers,” Proceedings, ECLAT’96, Stuttgart (D), 1, pp. 373–381.
3.
Ku¨pper, F., Gasser, A., Kreutz, E. W., and Wissenbach, K., 1990, “Cladding of Valves with CO2 Laser Radiation,” Proceedings, ECLAT’90, Erlangen (D), pp. 461–467.
4.
Hatakenaka
, H.
, and Yamadera
, M.
, 1995
, “Development and Application of Preventive Maintenance Technique for Pipes Using Laser Cladding Method
,” Karyoku-Genshiryoku-Hatsuden
, 46
, No. 9
, pp. 950
–956
.5.
Yellup
, J. M.
, 1995
, “Laser Cladding using the Powder Blowing Technique
,” Surf. Coat. Technol.
, 71
, pp. 121
–128
.6.
Tosto
, S.
, 1994
, “Laser Surface Treatments: A Review of Models
,” Lasers Eng.
, 3
, pp. 157
–186
.7.
Marsden, C. F., Hoadley, A. F. A., and Wagnie`re, J.-D., 1992, “Characterization of the Laser Cladding Process,” Proceedings, ECLAT’92, Erlangen (D), pp. 543–551.
8.
Picasso
, M.
, Marsden
, C. F.
, Wagnie`re
, J.-D.
, Frenk
, A.
, and Rappaz
, M.
, 1994
, “A Simple but Realistic Model for Laser Cladding
,” Metall. Trans. B
, 25B
, pp. 281
–291
.9.
Gru¨nenwald, B., Shen, J., Dausinger, F., and Nowotny, St., 1992, “Laser Cladding with a Heterogeneous Powder Mixture of WC/Co and NiCrBSi,” Proceedings, ECLAT’92, Erlangen (D), pp. 411–418.
10.
Pei
, Y. T.
, Ouyang
, J. H.
, and Lei
, T. C.
, 1996
, “Microstructure of Bonding Zones in Laser-Clad Ni-Alloy-Based Composite Coatings Reinforced with Various Ceramic Powders
,” Metall. Mater. Trans. A
, 27
, No. 2
, pp. 391
–400
.11.
Weerasinghe, V. M., and Steen, W. M., 1987, “Laser Cladding with Blown Powder,” Met. Constr., No. 10, pp. 581–585.
12.
Thompson
, M. E.
, and Szekely
, J.
, 1989
, “The Transient Behavior of Weldpools with a Deformed Free Surface
,” Int. J. Heat Mass Transf.
, 32
, pp. 1007
–1019
.13.
Li
, W. B.
, Engstro¨m
, H.
, Powell
, J.
, Tan
, Z.
, and Magnusson
, C.
, 1995
, “Modelling of the Laser Cladding Process: Pre-Heating of the Blown Powder Material
,” Lasers Eng.
, 4
, pp. 329
–341
.14.
Pelletier
, J. M.
, Sahour
, M. C.
, Pilloz
, M.
, and Vannes
, A. B.
, 1993
, “Influence of Processing Conditions on Geometrical Features of Laser Claddings Obtained by Powder Injection
,” J. Mater. Sci.
, 28
, pp. 5184
–5188
.15.
Powell, J., 1983, Laser Cladding, Ph.D thesis, Imperial College of Science and Technology, Dept. of Metallurgy, London (UK).
16.
Kar
, A.
, and Mazumder
, J.
, 1987
, “One-Dimensional Diffusion Model for Extended Solid Solution in Laser Cladding
,” J. Appl. Phys.
, 61
, pp. 2645
–2655
.17.
Kaplan, A. F. H., Weinberger, B., and Schuo¨cker, D., 1997, “Theoretical Analysis of Laser Cladding and Alloying,” SPIE Proceedings, LASER’97-Lasers in Material Processing, Munich (D), 3097, pp. 499–506.
18.
Kaplan
, A. F. H.
, Liedl
, G.
, Zimmermann
, J.
, and Spruzina
, W.
, 1998
, “Laser Dispersing of TiC-Powder into Al-Substrates
,” Lasers Eng.
, 7
, Nos. 3–4
, pp. 165
–178
.19.
Cline
, H. E.
, and Anthony
, T. R.
, 1977
, “Heat Treating and Melting Material with a Scanning Laser or Electron Beam
,” J. Appl. Phys.
, 48
, pp. 3895
–3900
.20.
Kaplan
, A. F. H.
, 1997
, “Surface Processing with Non-Gaussian Beams
,” Appl. Phys. Lett.
, 70
, pp. 264
–266
.21.
Carslaw, H. S., and Jaeger, J. C., 1959, Conduction of Heat in Solids, 2nd ed., Oxford Univ. Press, New York.
22.
Pustovalov
, V. K.
, and Bobuchenko
, D. S.
, 1993
, “Thermal Processes in Gas-Powder Laser Cladding of Metal Materials
,” Int. J. Heat Mass Transf.
, 36
, pp. 2449
–2456
.23.
Jouvard
, J.-M.
, Grevey
, D. F.
, and Lemoine
, F.
, 1997
, “Continuous Wave Nd:YAG Laser Cladding Modeling: A Physical Study of Track Creation During Low Power Processing
,” J. Laser Appl.
, 9
, pp. 43
–50
.Copyright © 2001
by ASME
You do not currently have access to this content.